Sunday, October 23, 2016

BMW 2002 polyurethane rear sub frame bushing and differential mount bushing install

As this little BMW approaches respectability, I have been chipping away at some of the little long ignored detail things she needs to be "right." There was a pretty good knock from the right rear sub frame bushing when going over big bumps. A quick look underneath revealed saggy bushings for the subframe and the differential mount. I decided to purchase some poly bushings and try them out. This is an easy enough job, but a little cumbersome and smelly. The following is how I got it done.


                                  
                                                the rear of the 2002 up on stands


1975 BMW 2002 fresh Polaris silver paint (twice)

Earlier in the year I was on a strong roll whipping the body into shape and took the leap to paint the car myself. I have successfully painted before, albeit single stage. The BMW is getting a base/clear system. I have an inexpensive harbor freight HVLP gun and a good compressor. I set aside a complete Saturday for the project and set out early with two layers of a gray sealer, which when on respectably smooth and even. After the appropriate flash time I sprayed on three beautifully uniform coats of the base metallic silver "Polaris" color.  After enough flash time I mixed up the clear and started spraying. I immediately was having difficulty putting on a smooth coat of clear. It was spraying out in large drops/blobs. No matter how I fiddled with the gun, it wouldn't flow even and smooth. I reasoned that I could just lay it on heavy and cut/sand/polish it to a good smooth finish. It might have worked, but it didn't. The clear was so heavy that it hadn't time to flash off before it began to attack the base coat and wrinkle it in places. The following is how it all went down and what I did to move past this terrible "worst-case scenario" situation.

Little 2002, masked under awnings in the side yard wearing a fresh sealer primer coat